At CeramForge, we offer a fully integrated, state-of- the-art manufacturing facility that supports the production of engineered ceramic components for the most demanding industrial applications. Our end-to-end process—from raw material preparation to final finishing—ensures exceptional quality, dimensional accuracy, and customization flexibility.
We use high-efficiency ball mills to ensure uniform particle size and homogeneity of ceramic powders. This step enhances material consistency and optimizes forming and sintering performance.
Our spray drying systems convert ceramic slurry into free-flowing granulated powder, ideal for pressing. This ensures excellent compaction behavior and consistent green body strength.
Suitable for high-volume production of symmetrical parts, this method ensures excellent dimensional control and uniform density.
Used for complex or large parts requiring uniform compaction, cold iso-pressing produces components with superior mechanical strength and minimal internal stress.
Our precision turning and CNC capabilities allow for accurate shaping of green ceramics.
Ceramic components are densified in controlled furnaces, achieving their final mechanical and thermal properties. This step is critical for strength, reliability, and dimensional stability.
Machining of mating metallic components used in ceramic-metal assemblies ensures tight tolerance and functional integration.
We utilize both manual and CNC grinding to achieve fine tolerances and high surface quality in complex geometries and critical dimensions.
Used for ultra-flat surfaces and sub-micron precision, especially for components requiring tight sealing or optical alignment.
We provide fine polishing to achieve smooth, low-friction surfaces ideal for food-grade, pharma, and high-tech applications.
Precision honing improves internal roundness and surface finish, commonly used in sleeves, bushings, and tubes.
We offer ceramic-to-metal shrink fit capabilities, allowing thermally bonded, mechanically strong assemblies for structural and high-temperature applications.
At CeramForge, epoxy bonding is employed to assemble ceramic components with metals or other ceramics, enabling precision integration in complex assemblies. This method ensures strong adhesion, structural integrity, and resistance to thermal and mechanical stress in high-performance applications.
Final components undergo ultrasonic cleaning in deionized water to ensure particle-free surfaces—essential for pharmaceutical, food, and semiconductor-grade applications.
